The Benefits of Adding a Compact Rotary Table to Small and Mid-Size CNC Mill Shops
Rotary tables are highly beneficial for different manufacturing shops that are planning to expand their machining capabilities and services. The CNC mills with 3-axis configurations can do more critical machining work with the help of rotary tables, and help the small and mid-sized machining shops to do more capable machining work. There are several other benefits of adding a compact rotary table to the CNC mill of your shop. To know all the benefits of these upgrades, read this blog to the end.
Top Compact Rotary Table Benefits for Small and Mid-Sized CNC Milling Shops:
Here are some of the major benefits of adding a compact rotary table to your CNC mill for machining work:
1. Unlocks 4th-axis Capabilities:
One of the first advantages of adding a rotary table to CNC mill is the upgrade to 4th-axis capabilities without replacing the whole mill. The additional axis capability will enable the CNC mill to do more complex machining work and make products with more intricate designs, while saving the cost of buying a new machine.
2. Reduction of Setup Time:
One of the major benefits of adding a compact rotary table to your CNC milling machine is the reduction of setup time for machining. In a traditional 3-axis machining setup, it takes multiple setups to do multifaceted machining works, while the same can be done in less or single setups with multi axis capabilities.
3. More Machining Flexibility:
When one installs a rotary table on a CNC mill that increases the machining flexibility of the machining shop. Now, the manufacturing shop will be able to do something that needs multi-sided machining much more easily, which helps the shops to make products with more intricate designs and also do more prototyping work, which is one of the best rotary table flexibility advantages.
4. Space Efficient Solutions:
The point in the list of the compact rotary table benefits includes the space efficiency they will bring to the machining shop. A compact rotary table can help you do machining work without bringing in a spacious multi axis CNC machine. This is an ideal solution for small to mid-sized machining shops that cannot expand the area of their shop’s facility.
5. Better Precision and Surface Finish:
Adding a rotary table to your current CNC machine will also improve your capability of machining different products with a better surface finish. Not only surface finish, but a compact rotary table will also help you improve your precision machining capabilities through continuous rotation during contouring or helical milling operations.
6. Simplifies Fixturing:
Another one of the benefits of adding rotary to CNC mill is the simplification of fixturing for machining work. Without a rotary table, complex parts manufacturing often needs custom fixturing work, while a rotary table can reduce the need for that custom fixturing for every complex machining work, which lowers upfront preparation time.
Also, if you are looking for a compact rotary table that can give these benefits to your machining shop, then you can check the Haas HRT-210 rotary table in MachineStation’s collection.
Conclusion:
Compact rotary tables can bring great benefits to a machining shop with less shop floor space requirements and also less budget compared to multi axis CNC machines. Also, buying a used rotary table can save you some extra costs, so go and check the used rotary tables in MachineStation’s collection.
FAQs:
1. Can a compact rotary table be added to an existing CNC mill?
Yes, most compact rotary tables are designed to be retrofitted onto existing small and mid-size CNC mills, provided the machine has adequate table space, load capacity, and control compatibility.
2. What types of parts benefit most from a rotary table?
Parts with multiple faces, radial hole patterns, curved features, or cylindrical profiles commonly benefit from rotary table use. Examples include flanges, brackets, housings, and round components.
3. Is a compact rotary table suitable for low-volume or prototype work?
Yes, rotary tables are often used in prototype and short-run production because they simplify setups and allow quick changes between machining orientations.
